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Real-Life Communication

You have been called to a worksite to inspect a boiler. The mess in the boiler room shocks you. Cardboard boxes, old filing cabinets and even a couple of old bikes are stacked in the area.

Plus, you find that the boiler room operator has little training. He doesn't keep a boiler logbook. What a mess!

"Boiler inspectors have to do a lot of report writing," says Malcolm Bishop, a boiler inspections manager. "There is also some correspondence that needs to be done."

To help the company clean up its act, you suggest a few tips on keeping a safer boiler room. The manager has a few questions. Read the following information. Then see if you can answer the manager's questions at the end.

Steps toward a safer boiler room

Cleanliness -- Keep the boiler room clear of unnecessary items. Often, the boiler room becomes an all-purpose storage area. The burner requires adequate air circulation. Improper air mixture results in incomplete combustion. That can lead to the formation of carbon monoxide. That's a gas that is odorless, colorless and deadly.

Training -- This cannot be stressed enough. People operating or maintaining boilers and boiler rooms should be well trained about operating procedures, control devices and safety devices on all equipment.

Start-up checks -- Before lighting a boiler, it should be checked for mechanical damage and leaks. The boiler room should be checked for combustible material. The intake and exhaust vents should be free of obstruction.

Have a current certificate of inspection.

Boiler operating logs -- Maintaining operating logs allows the operator to quickly see possible problems. Accidents seem to happen suddenly, but there are several indications before the accident occurs.

Checklists -- Make sure checklists for start-up and shutdown procedures are posted in the boiler room.

Preventive maintenance -- As the saying goes, "An ounce of prevention is worth a pound of cure." Proper maintenance helps to keep the control and safety devices in working order.

(Excerpted with permission from the Louisiana Boiler Inspectors Society)

Questions

  1. If the boiler room is quite empty, why can't a few boxes be stored in there?
  2. What start-up procedures should be followed before lighting a boiler?
  3. Why is it important to keep a boiler log?